12000BPH Automatic Bottle Ginger Ale Carbonated Drink Filling Machine Stainless Steel 304 316
The production line of automatic bottle beverage filling machine adopts linear bottle in and out mode, chain transportation, filling and capping rotation direction is clockwise, and all parts in contact with materials are made of 304 or 316L stainless steel.
The production process of automatic bottle beverage filling machine is as follows:
The bottles are transported to the three in one filling machine by the bottle air conveying system through the bottle shifting star wheel. The rotary table of the bottle punching machine is equipped with a bottle clamp, which clamps the bottle mouth and turns 180 degrees along a guide rail °, Make the bottle mouth downward. In the specific area of the bottle washing machine, the nozzle sprays the bottle washing disinfectant or water to wash the inner wall of the bottle. After being washed and drained, the bottle is turned over 180 times along the guide rail under the bottle clamp °, Make the bottle mouth up. The washed bottles are led out by the bottle washing machine through the star wheel and then transferred to the filling machine. The bottle entering the filling machine is held by the bottle mouth stuck by the bottle neck supporting plate. Filling valve through the valve lifting mechanism under the action of cam to achieve falling and rising. The pressure filling method is adopted. After the filling valve drops and contacts the bottle mouth, it opens to complete the filling process. After filling, the filling valve rises and leaves the bottle mouth, and the bottle enters the capping machine through the transition wheel of the bottle neck. The anti rotation knife on the capping machine blocks the bottle neck to keep the bottle upright and prevent rotation. The capping head keeps revolution and rotation on the capping machine. Under the action of cam, the capping head grabs, covers, spins and takes off the capping head to complete the whole capping process. The finished bottle is transferred from the capping machine to the bottle delivery chain by the bottle delivery wheel, and the three in one bottler is transferred by the delivery chain. The whole equipment is sealed by window sealing, the height of window sealing is higher than the equipment Zui high point, there are appropriate channels at the bottle inlet and outlet, and there are exhaust slots at the bottom of window sealing.
It mainly used for producing Carbonated beverage; since carbon dioxide gases(CO2) are pressurized to mix with liquids , the pressure throughout the filling system is typically 0.3 Mpa-0.6Mpa. and because CO2 is more stable at low temperatures, low temperatures increase the solubility of CO2 in water. To increase the amount of carbon dioxide dissolved in water, the beverage is usually mixed and filled at 0-5℃;and there are many other factors affecting CO2 content in carbonated beverages.
Main Parameters:
| Model | DCGF24/24/8 |
| Production capacity | 12000 bottles/hour 500ml |
| Bottle | Round PET bottle |
| Bottle diameter | 30-90mm |
| Bottle height | 150-320mm |
| Compressed air | 0.3-0.7Mpa |
| Rinsing pressure | 0.25Mpa |
| Total power | 5KW |
(1).To use the clamp to hang the bottle neck; to maintain the bottle shape and speed;
(2) .The parts in contact with the material are made of high quality stainless steel, no dead angles, easy to clean;
(3) .Using high-speed filling valve, the liquid level is accurating and there is no liquid leaking, to ensure correct filling;
(4) .The capping adopts advanced technology, the capping and sorting machine is installed at a lower position, and the cap is in a horizontal position to ensure the quality of the cap without damaging the caps;
(5 ).Equipped with a complete protection device to effectively protect the safety of equipment and operators;
(6) .The control system has the functions of production speed control, insufficient cover detection, self-stop of card bottle and production count;
The bottle rinsing is an alternative to the traditional cast iron material sprocket washer. It not only has a long flushing time,
but also greatly increases the production capacity.
The filling part adopts advanced micro-negative pressure gravity filling principle, which is fast, stable and accurate. Make sure the liquid level is accurate and free of liquid damage.
The capping part adopts the magnetic torque type capping head, and the capping head made of copper material can realize the function of grasping and screwing the cap quickly and accurately.
The host adopts advanced PLC automatic control technology, and the main electrical components and pneumatic components are world famous brand products.
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12000BPH 24-24-8 automatic bottle Beverage Filling Machine stainless steel Images
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